Layered process audit checklist

Select date Date

Are employees aware of any recent Formal Customer Complaints (FCC's) / Quality issues?

Yes No N/A

Are employees aware of quality requirements?

Yes No N/A

Does the employee know the quality policy?

Yes No N/A

Is in-process & and outgoing material properly identified?

Yes No N/A

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Are change over instructions available?

Yes No N/A

Are change over instructions followed?

Yes No N/A

Are set up instructions available?

Yes No N/A

Are set up instructions followed?

Yes No N/A

Are operators following standardized work orders or control plans?

Yes No N/A

Are control plan / work instruction checks made at proper frequency, with the correct sample size and on the correct form?

Yes No N/A

Are product / process checks within specification? If not are reaction plans being followed?

Yes No N/A

Are operators aware of when a run has to go through 1st pc inspection?

Yes No N/A

Is reaction plan available and being followed?

Yes No N/A

Are all gauges (required by the control plan / work instructions) available at the work station? Are all gauges numbered, calibrated?

Yes No N/A

Are error proofing devices, gauges, and fixtures verified if available?

Yes No N/A

Is the calibration up to date and what is the date of certification?

Yes No N/A

What is / are the gauge number(s)?

Yes No N/A

Are 5S activities complete to schedule?

Yes No N/A

Oms greensboro layer process audit checklist